Lifting Division
"All your lifting, rigging and training solutions one stop-shop..."
Bellview Lifting Division designs and installs crane systems, provides rigging solutions, service inspections, load testing and electrical installations. We provide consultation services and offer on and off site repairs. Our Lifting division undertakes training seminars, specialized solutions for component replacement and on site parts stores to ensure Bellview customers receive the lowest cost of ownership. We are the leading provider of world-class brands to the industrial markets. We stock and supply crane components, crane kits, crane electrics, travel drives, hoists, winches, below hook devices, lifting and rigging supplies, steel wire rope, lubricants and various resins. Bellview Lifting crane services is built on skill, passion and integrity. Our primary asset is our people and the experience they bring to every job we undertake.
A leading provider of Lifting Solutions in Zambia...
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KITO OEM REPAIR STANDARDS AND OPERATIONS
Workshop Facility and Tooling
Working areas must be in a good and clean condition.
The workshop Receiving and Dispatch area allocated must be clearly marked.
Personnel performing repair functions
Registered ECSA LMI must certify and perform all Chain Block and Lever Block QC inspections.
Workshop personnel can perform all required functions to disassemble and reassemble the KITO unit according to the OEM and SANS standard.
Test equipment and accuracy of measurements
A Fixed permanent Hydraulic test rig is required to perform a dynamic and static test on all assembled and repair units.
Calibration certificate of all testing equipment needs to be visible at the test facility. It is essential that it is calibrated every 12 months.
Test certificates are required to be stored electronically for future traceability.
Storage and traceability of customer equipment
Customer equipment needs to be stored in a designated area.
It must be tagged with the following information – Customer / Type / serial number / date.
Customer’s old and new parts are not allowed to be stored together.
All customers’ owned property will (where applicable) be suitably packed and identified by the customer or his designee prior to delivery to the company.
For Strip and Quote activities the components are to be stored in suitable bins and / or racks and identified.
Control of documentation and Records
KITO operation manuals and part lists must be present at all work stations.
Job cards are to be present at the workstation.
The storage of all completed job packs need to be traceable by an electronic register and filed.
Process control
An operational chart must be present to ensure the method of a repair unit always remains the same.
All required SANS standards must be available for the ECSA LMI to certify the equipment as a guideline.
Inspection, testing and assessment report
Receiving Inspection – visual
Assessment inspection - workshop inspection sheet
Final inspection – 125% tested on the test bench, test certificate issued.
Test certificate requirements
1. Certificate Number
2. Job Number
3. W.L.L.
4. Proof load
5. Type
6. Overload limiter activation point
7. Test performed (Dynamic or Static)
8. Comply to standard
9. LME number
10. Date
11. Test time started and end
12. LMI number
13. Overload limiter activation point
Marking
Hard stamping needs to occur with the relevant job number on plate A or B before painting and assembly of the unit for traceability purposes.
OEM Parts / Overload limiter
Only original OEM parts are allowed to be used on a KITO unit. No local manufactured parts can be used. If the KITO parts had been locally sourced, the warranty and liability of the product is void.
The KITO Overload Limiter cannot be maintained or altered. If you are found doing so, the warranty and liability of the product is void.
Incoming material control & purchasing
Purchase orders must be placed from the assessment sheet with the correct part numbers.
All incoming parts’ purchase orders must be linked to a job and stored until the assembly process starts.
QCP / Painting
A Quality Control Plan needs to be completed before releasing the product to the end user, with the QCP detailed as follow;
1. Serial number tractability.
2. Repaired and assembled according OEM standard.
3. Only genuine OEM replacement parts been used.
4. Old paint scaling has been removed, painted with an OXI primer and a final paint colour Plascon CAT yellow applied as per the KITO OEM standard.
5. Gears greased with a Lithium EP 2 lubricant.
6. Condition of the packaging of assembled or repaired unit.
7. Unit test certificate.
8. Quality release document.
Workshop Facility and Tooling
Working areas must be in a good and clean condition.
The workshop Receiving and Dispatch area allocated must be clearly marked.
Personnel performing repair functions
Registered ECSA LMI must certify and perform all Chain Block and Lever Block QC inspections.
Workshop personnel can perform all required functions to disassemble and reassemble the KITO unit according to the OEM and SANS standard.
Test equipment and accuracy of measurements
A Fixed permanent Hydraulic test rig is required to perform a dynamic and static test on all assembled and repair units.
Calibration certificate of all testing equipment needs to be visible at the test facility. It is essential that it is calibrated every 12 months.
Test certificates are required to be stored electronically for future traceability.
Storage and traceability of customer equipment
Customer equipment needs to be stored in a designated area.
It must be tagged with the following information – Customer / Type / serial number / date.
Customer’s old and new parts are not allowed to be stored together.
All customers’ owned property will (where applicable) be suitably packed and identified by the customer or his designee prior to delivery to the company.
For Strip and Quote activities the components are to be stored in suitable bins and / or racks and identified.
Control of documentation and Records
KITO operation manuals and part lists must be present at all work stations.
Job cards are to be present at the workstation.
The storage of all completed job packs need to be traceable by an electronic register and filed.
Process control
An operational chart must be present to ensure the method of a repair unit always remains the same.
All required SANS standards must be available for the ECSA LMI to certify the equipment as a guideline.
Inspection, testing and assessment report
Receiving Inspection – visual
Assessment inspection - workshop inspection sheet
Final inspection – 125% tested on the test bench, test certificate issued.
Test certificate requirements
1. Certificate Number
2. Job Number
3. W.L.L.
4. Proof load
5. Type
6. Overload limiter activation point
7. Test performed (Dynamic or Static)
8. Comply to standard
9. LME number
10. Date
11. Test time started and end
12. LMI number
13. Overload limiter activation point
Marking
Hard stamping needs to occur with the relevant job number on plate A or B before painting and assembly of the unit for traceability purposes.
OEM Parts / Overload limiter
Only original OEM parts are allowed to be used on a KITO unit. No local manufactured parts can be used. If the KITO parts had been locally sourced, the warranty and liability of the product is void.
The KITO Overload Limiter cannot be maintained or altered. If you are found doing so, the warranty and liability of the product is void.
Incoming material control & purchasing
Purchase orders must be placed from the assessment sheet with the correct part numbers.
All incoming parts’ purchase orders must be linked to a job and stored until the assembly process starts.
QCP / Painting
A Quality Control Plan needs to be completed before releasing the product to the end user, with the QCP detailed as follow;
1. Serial number tractability.
2. Repaired and assembled according OEM standard.
3. Only genuine OEM replacement parts been used.
4. Old paint scaling has been removed, painted with an OXI primer and a final paint colour Plascon CAT yellow applied as per the KITO OEM standard.
5. Gears greased with a Lithium EP 2 lubricant.
6. Condition of the packaging of assembled or repaired unit.
7. Unit test certificate.
8. Quality release document.
Overhead Cranes, Runway Beams, Swing Arm Davits (Jibs)...
We and that in most cases, equipment users always seek urgent repairs in time of equipment failure, or even breakdown, resulting in significant downtime costs, or even serious influence on the production and delivery time. In the case of this phenomenon, we have especially introduced the latest "Worry-free Scheme", with the aim of helping customers to conduct regular maintenance of equipment, and lower operating costs and extend the life of a crane by reducing time intervals between failures, and maintenance times. Customers can make flexible options depending on the realistic circumstances. Addition of Bellview's Worry-free Scheme does not only mean access to free services, but you will also receive a comprehensive, detailed equipment inspection report completed and submitted by Bellview professional services personnel to ensure that the equipment runs in a best state.
Crane Maintenance including:
Critical Components Assessments including:
Crane Maintenance including:
- Preventive Maintenance Inspections
- Compliance Inspections Crane Repair
- Planned Maintenance Services
- On- Call Crane Parts
- Crane and Hoist Parts Upgrades & Retrofits Crane Rebuilds & Overhauls Crane Reliability Survey Crane Runway Survey
- Electrical/Machinery Inspections Wire Rope Inspection
Critical Components Assessments including:
- Hoist Coupling Assessment
- Hook Assessment
- Motor Assessment
- Crane Diagnostics
- Overhead Crane Gear Case Inspection Maintenance Assessment Plan
- Consultation services
- Training
Crane Service Programs
Our Five 'C's...
Contact - On-demand service
Condition - Inspection program
Care – Preventative maintenance program
Commitment – Maintenance program
Complete – Operations & Maintenance program
To support fast and reliable decision-making regarding maintenance, our inspection findings, together with prioritized risks and recommended actions, are reviewed with you on a regular basis. Please check our Consultative Approach and Bellview's Planned Maintenance for further details.
BEYOND PREVENTIVE MAINTENANCE, COMMITMENT OR COMPLETE COULD BE THE ANSWER.
COMMITMENT If you're looking for a more comprehensive service agreement that goes beyond preventive maintenance, you may want to consider our COMMITMENT Maintenance Program. This program offers broad-scope maintenance outsourcing. The scope of each COMMITMENT agreement normally includes preventive maintenance activities, periodic compliance inspections, wearing parts replacement, pre-authorized repairs and additional service products that meet the unique conditions of your site and operations. A prerequisite of each COMMITMENT agreement is a detailed feasibility study and, where necessary, repairs to bring the equipment to a suitable operating condition.
COMPLETE The COMPLETE Maintenance and Operations Program is our most tailored service agreement. It is designed to accommodate customers who would like to completely outsource their maintenance and the operation of their equipment. Under this program, Konecranes collaborates with you to establish material handling and performance objectives for your equipment and processes. Each COMPLETE Program is normally based on a long-term agreement and therefore requires a detailed evaluation process with mutually agreed terms.
IF YOU NEED JUST THE BASICS, ASK ABOUT CONDITION OR CONTACT CONDITION. The CONDITION Inspection Program is designed to help you comply with local statutory requirements and support your in-house maintenance. These inspections provide accurate information on deficiencies and violations as defined by regulations and our own experience. Trained and qualified professionals perform the inspections. The CONDITION Program gives you access to our inspection expertise with online reporting and allows you to try our other services as needed.
CONTACT is our most basic on-demand service, typically for emergency repairs, spare parts, breakdown response and other ad hoc needs. Our teams are trained to understand the unique requirements of all crane makes, regardless of the original manufacturer, and provide maintenance in accordance with OEM specifications. In fact, two-thirds of the cranes we service are from brands other than our own. With CONTACT, we can prove ourselves to you one transaction at a time.
Load Testing, Inspections and Lifting Gear
Bellview tools lifting division offers LOAD TESTING on Mobile Cranes, Truck Mounted Cranes, Tower Cranes And Mews;
- Load test on all makes of mobile cranes using calibrated load cells and solid weights or water bags
- Load test on all makes of truck mounted cranes using calibrated load cells and solid weights or water bags
- Load test on all makes of mobile elevating working platforms (cherry pickers) using calibrated solid weights
- Load test on all makes of tower cranes using calibrated load cells, solid weights or water bags
- Installation off and Calibration of crane load systems (safe load indicators)
- Installation of overload protection, upper and lower limiting devices and anti side pull devices on overhead cranes
- 6 monthly crane inspections on all equipment forming an integral part of the crane
- 12 monthly not exceeding 14 monthly prove load tests using calibrated load cells as per mining regulation 107 – sub regulation 1314 - 2 1971
- 12 monthly inspection, load test and NDT on all welded parts on runway beams
- 12 monthly inspection, load test and NDT on all welded parts on swing arm davits (jibs)
Forklift Attachments, Tyre Handlers and Side Shifters...
Change Oversized Tires On-Site, Efficiently and Safely
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APPLICATIONS:
Designed for the mining and earth moving industries and may be used in any application requiring the need to handle earth moving tires. The Cascade Tire Handler allows you to safely handle OTR tires weighing up to 34,200 lbs. (15.6 metric tons). The ability to rotate, tip and sideshift the tire provides the flexibility needed to align the tire to the truck and complete the tire change without the lift truck driver leaving the cab of the lift truck. FEATURES:
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Training Solution
Safety first:
The job of attaching, lifting and moving heavy loads is safety-critical and should not be attempted by anyone who is not proven competent. Bellview Group’s Basic Rigging Training helps you put safety first.
Learners accredited with this standard will be able to conduct basic rigging practices in accordance with legislative safety standards and job requirements.
This includes the inspection, selection and safe use of lifting tackle to lift, move, lower and stack loads.
Training will include:
The job of attaching, lifting and moving heavy loads is safety-critical and should not be attempted by anyone who is not proven competent. Bellview Group’s Basic Rigging Training helps you put safety first.
Learners accredited with this standard will be able to conduct basic rigging practices in accordance with legislative safety standards and job requirements.
This includes the inspection, selection and safe use of lifting tackle to lift, move, lower and stack loads.
Training will include:
- Basic rigging training as per the world renown Crosby training course
- Mobile Crane operator training
- Overhead crane operator training
- Truck mounted crane operator training
- Mews operator training
- Training on correct hand signals and methods of communication between rigger and crane operator
Safety Policy
Bellview Group upholds its position as a leader by promoting occupational health and safety excellence. We are committed to protecting the well being of each employee and our objective is to create an understanding that safety has a direct correlation to our financial success. With a deeply-rooted safety culture, we extend HSSE policy to our customers by providing lifting solutions in accordance with revised safety regulations.
Our HSSE policy is critical to ensuring that our products and services result in improved efficiency of all our clients' operations and ultimately increases the performance levels of their business.
Our HSSE policy is critical to ensuring that our products and services result in improved efficiency of all our clients' operations and ultimately increases the performance levels of their business.